Integrated Mill Systems, IMS was awarded a contract to replace Reliance drives and upgrade the PLC, HMI, for the HDGL at Worthington Industries in Delta, Ohio. Worthington Industries is a global, diversified, metals manufacturing company. For 60 years, they have been North Americans premier, value-added steel processor, providing customers with wide ranging capabilities, products and services for a variety of markets including automotive, construction and agriculture. 







Integrated Mill Systems, IMS was awarded a contract to update the drives and control system for the Timken Steel Harrison Rod & Bar mill, Canton Ohio. Made in America for 100 years has made Timken Steel the top SBQ steelmaker in the world. IMS was picked over other suppliers for their long standing experience in Reliance drives upgrades and phased startup approach to planned outages.


Integrated Mill Systems is introducing our open architecture custom control systems based on standard products for the Aluminum industry. IMS engineers have many decades of mill experience, helping make the productivity difference for global Aluminum producers like Alcoa and Aleris Rolling mills.





Alcoa mill


For the past seven years, American Metal Market, AMM has presented the Awards for Steel Excellence, which is one of the most prestigious and recognizable awards program for the global steel industry. The awards have recognized world-class innovation and excellence in steel and related industries for companies throughout the steel supply chain and by key partners to the industry. Firms that are finalists and winners have demonstrated best practices to achieve outstanding results. They embody best-in-class practices as measured by global standards. Integrated Mill Systems, IMS will be there with the industry leaders again this year.

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AMM awards 2017


Integrated Mill Systems, IMS was awarded a contract to update the process automation, Level 1 & 2 for EVRAZ Portland OR, Rolling Mill.  “Customer reports they were very impressed with the AGC upgrade, it performs better than when the mill was new”. EVRAZ  a vertically integrated steel, mining and vanadium business with operations in the Russian Federation, Ukraine, USA, Canada, Czech Republic, Italy, Kazakhstan and South Africa.

EVRAZ Oregon Steel, Rolling Mill


Integrated Mill Systems, IMS keeps AK Steel, Finishing Mill Main Drive motors running at – the largest stainless producer in the US. The new drive system is a direct replacement for the existing drive, with identical functionality from the mill operator’s point of view. The PLC is interfaced to the existing mill equipment via a combination of discrete signals and AutoMax DCS network. The new drive equipment is PLC-based and will have new diagnostic and maintenance functions. The new HMI terminals will give the maintenance personnel greatly improved troubleshooting aids and the ability to modify PLC programs and tune the drive dynamic response.









Integrated Mill Systems, IMS was awarded a contract to revamp the mill of Vallourec, LP is North America’s leading producer of seamless tubular products primarily dedicated to oil and gas applications. Vallourec Star’s operations are fully integrated, from the latest technology in electric arc furnace steel making, to pipe production, heat treatment, and threading located in Youngstown, Ohio.

Systems integration provided on electrics from IMS for new SMS Siemag SRM including Drives, PLC HMI and Design for start-up services.


Integrated Mill Systems, IMS was awarded a contract to revamp the electrics and automation for a Slab Caster that is being relocated from the Sparrows Point mill in MD to Granite City, IL USS facility. Located in the St. Louis – Southern Illinois area, Granite City Works is a leading supplier of high-quality hot- rolled, cold-rolled and coated sheet steel products to customers in the construction, container, piping and tubing, service center, and automotive industries. Granite City Works has an annual raw steelmaking capability of 2.8 million net tons.

screen-shot-2016-10-11-at cleveland caster


Integrated Mill Systems, IMS has recently modernized U. S. Steel’s Lorain Tubular Operations near Cleveland, Ohio, which manufactures high-quality seamless pipe for the oil and gas exploration and production industries. The facility has an annual production capability of  780,000 net tons. Major product lines include: oil country tubing; casing and drill pipe; standard and line pipe; and coupling stock.



Among the leaders in the metals industry is Arcelor Mittal’s Cleveland Works, recently described in the press as the “most productive steel plant on the planet”, is due in no small part to Integrated Mill Systems which has led the way for the past 10 years in helping make this a reality.






Integrated Mill Systems has contributed to this facility’s record setting feat with the total automation upgrade of the Hot Rolling Mill, HSM starting with slab depiler and furnace pusher drives, continuing through the Roughing and Finishing Mills all the way to the Coiler pulpit desks. To further increase capabilities IMS recently finished its Drives & Automation upgrade of the Tandem Cold Mill, TCM on time and budget. Production goals were met after a total revamp of drives and level 1 control in a two week shutdown.

For details on the project scope you can download from our website;

presentations section on our website”.


evarez Integrated Mill Systems, IMS was awarded a contract to revamp the electrics and automation for Evraz Claymont Steel, located in Claymont, Delaware.  IMS is providing a turnkey upgrade of the main pulpit controlling the two-high, 120-inch roughing mill and four-high, 160-inch finishing mill. This project includes a new level 1 PLC based control system with Automatic Gauge Control, HMI, and a PC based Level 2 mill model.


Allegheny Ludlum Corporation is a world leader in the technology, production and marketing of specialty materials – stainless steels, silicon electrical steels, titanium, and nickel alloys, as well as other advanced alloys, ATI has rolling mills and furnace systems supplied by Integrated Mill Systems, IMS, A recent Mill Upgrade has been completed with Drives and Level 1 & 2 automation

screen-shot-2016-10-11-at HSM Cleveland




Integrated Mill Systems, IMS is prime automation systems provider to Thyssen Krupp the OEM on the U.S. Steel Corp.’s new C Battery at its Clairton Works is now online with the help of IMS engineering as automation integrator for the project. U.S. Steel is spending over $500 million on upgrades to the largest coke-making plant nationwide. With the C Battery’s advanced technology, the Clairton plant will be “the cleanest coke works in the world,” Contact us for more details about the project and see our white paper;


USS Clariton Pa Coke Works